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Precision ultrasonic engineering

Precision ultrasonic tooling for production lines.

Horn design, CNC manufacturing, diagnostics and generator repairs for ultrasonic welding applications across South African industry.

Request a Quote Explore Capabilities
10+
Years application experience
15-40kHz
Generator repair range
CNC
In-house manufacturing
QC
Assessment-led recommendations
United Ultrasonics ultrasonic generator, horn and tooling assembly
Amplitude matched Horn design
Diagnostic range 15-40kHz
Ultrasonic tooling Designed, machined and assessed in-house
Frequencies 15kHz / 20kHz / 25kHz / 35kHz / 40kHz
Manufacturing In-house CNC tooling production
Diagnostics Horn, booster & transducer analysis
Applications Medical, sealing, food packaging & plastics

South African market leaders

Engineered support for ultrasonic welding applications.

From product development to tooling manufacture and generator repairs, the team focuses on practical, application-specific solutions that protect uptime and improve production consistency.

Capabilities

One specialist partner for ultrasonic tooling, diagnostics and repair.

Precision machined ultrasonic horn component
01

Tool & Horn Design

Application-specific ultrasonic horn design for sealing, medical, food packaging and production tooling requirements.

  • Inputs: part sample, CAD, material and machine setup
  • Output: production-ready horn geometry
  • Focus: amplitude, fit and application life
CNC machined ultrasonic tooling component
02

Manufacturing

In-house CNC manufacturing keeps tolerances controlled, lead times practical and component quality consistent.

  • Process: CNC machining of ultrasonic components
  • Best for: horns, tooling and production fixtures
  • Benefit: controlled quality and faster iteration
Ultrasonic generator repairs
03

Generator Repairs

Assessment and repair support for European, American and Asian generators across common industrial frequencies.

  • Range: 15kHz, 20kHz, 25kHz, 35kHz and 40kHz
  • Scope: assessment, repair and replacement advice
  • Use case: production downtime and unstable output
Machined horn booster and transducer analysis component
04

Horn, Booster & Transducer Analysis

Practical diagnostics help decide whether ultrasonic hardware should be repaired, reconditioned or replaced.

  • Checks: wear, tuning condition and performance risk
  • Outcome: repair, recondition or replace guidance
  • Goal: prevent avoidable line stoppages
Technicians discussing a machined ultrasonic tooling component over engineering drawings
05

Consultation

Support for product development, staff training, production line management and process improvement.

  • Support: product development and production setup
  • Training: operator and maintenance guidance
  • Result: cleaner process control
Ultrasonic welding machines available to rent or purchase
06

Machines

Ultrasonic welding machines available for rental or purchase from reputable international equipment brands.

  • Options: rent or purchase
  • Brands: reputable international systems
  • Fit: short-term trials or production expansion

Generator repairs

When the machine that makes money starts losing time.

United Ultrasonics can assess and repair ultrasonic generators across 15kHz, 20kHz, 25kHz, 35kHz and 40kHz systems.

Book an Assessment
Technician assessing ultrasonic generator repair equipment

Manufacturing & quality

Technical decisions backed by controlled in-house capability.

Industrial buyers need more than a list of services. United Ultrasonics supports applications through assessment, design, CNC manufacture, hardware analysis and practical repair recommendations.

Send Drawings or Specs
01

Application Review

Material, part geometry, frequency, tooling condition and production symptoms are reviewed before recommendations are made.

02

In-House CNC

Tooling and component production stays closer to the engineering team, improving control over fit, finish and revision changes.

03

Diagnostic Assessment

Horns, boosters, transducers and generators are assessed to guide repair, reconditioning or replacement decisions.

04

Production Support

Consultation, training and machine supply help teams move from isolated repairs to more stable production processes.

Process

A straightforward path from problem to production.

Assess

Understand the application

Review materials, machine setup, frequencies, wear patterns and production goals.

Engineer

Design or diagnose

Develop tooling geometry, inspect hardware condition or isolate generator issues.

Manufacture

Build with control

Produce components in-house using CNC manufacturing and application-led checks.

Support

Return to uptime

Deliver repaired, reconditioned or newly manufactured hardware with practical guidance.

Industries

Built for the environments where consistency matters.

  • Medical manufacturing
  • Food packaging
  • Sealing applications
  • Plastics production
  • General industrial manufacturing
  • Product development teams

Request a quote

Send the engineering context upfront.

Share drawings, part details, machine information or repair symptoms so the team can respond with a practical next step.

  • Upload CAD, drawings, PDFs or reference photos.
  • Include material, quantity, frequency and deadline where known.
  • For repairs, include machine brand and fault symptoms.